Sulfuryl Chloride

Sulfonyl Chloride, Sulfuric Oxychloride, SO2Cl2.

CAS
7791-25-5
EC
232-245-6
Sectors
Pharma & Healthcare, Agriculture, Rubber & Elastomers

Sulfuryl Chloride (CAS 7791-25-5) is an inorganic sulfuric oxychloride supplied as a colorless to light yellow fuming liquid with a pungent acrid odor, and it acts as a chlorinating and chlorosulfonating agent that introduces chlorine or sulfonyl groups into aromatic and aliphatic compounds for pharmaceutical, agrochemical and rubber applications. It is often preferred over elemental chlorine for its ease of handling and high regioselectivity in organic synthesis.

This chemical is indispensable for the production of Agrochemicals and pharmaceuticals, where it is used to introduce chlorine or sulfonyl groups into aromatic and aliphatic compounds. Its high reactivity ensures rapid conversions at lower temperatures, preserving sensitive functional groups.

The substance reacts vigorously with water, releasing sulfur dioxide and hydrogen chloride gases, which requires strictly anhydrous handling. Its dual functionality as a source of both chlorine and sulfur dioxide makes it a unique tool for creating complex sulfonamides and esters.

Typical Properties

Molecular formulaCl2O2S
Molecular weight134.97 g/mol
AppearanceA colorless to light yellow fuming liquid. Pungent acrid odor.
FormLiquid
ColorClear colorless to yellow
Melting point-54.1 °C
Boiling point69.3 °C
Density1.6674 g/cm³ @ Temp: 20 °C
Water solubilityreacts
Flash point69.1°C
GHS signal wordDanger · Corrosive, Acute toxicity, Irritant / harmful, Health hazard
HS code28121099

Typical literature values for identification; lot-specific results are stated on the certificate of analysis (COA) and the safety data sheet (SDS) that accompany every delivery.

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Sulfuryl Chloride

Applications
  • Chlorination: Widely used to chlorinate organic molecules, including the production of pharmaceuticals and pesticides like selective herbicides.
  • Chlorosulfonation: Facilitates the introduction of chlorosulfonyl groups, essential for synthesizing sulfonamide drugs and specialized dyes.
  • Polymer Treatment: Employed in the chlorination of polyethylene and as a curing agent for various synthetic rubbers and resins.
Safety & Risks

Classified as Toxic by Inhalation (Class 6.1) and Corrosive (Class 8). Reacts violently with water; handle with Self-Contained Breathing Apparatus (SCBA) and Full Chemical Suits.

Packaging

50 kg Carboys, 250 kg Steel Drums, and specialized Isotanks.